双、单组份打胶的相关介绍及操作注意事项

发布时间:2019/10/21    发布人:

  一、双组份打胶机简介
  I. Introduction to two-component gluing machine
  双组份涂胶机是消费中空、幕墙玻璃的专用设备,可一次完成二道密封中A、B组份混合与涂胶。适用配比精度高的胶种,满足玻璃深加工企业高效率、高合格率流水线作业的消费需求,是大范围消费高档优质中空玻璃及玻璃幕墙产品的一种理想的配套设备。
  The two-component gluing machine is a special equipment for consumption of hollow and curtain wall glass, which can complete the mixing and gluing of components a and B in two seals at one time. It is an ideal matching equipment for large-scale consumption of high-quality insulating glass and glass curtain wall products.

双组份打胶机
  双组份涂胶机由A、B胶泵、气动系统、升降机构、机架等组成。现分别引见如下:
  The two-component glue applicator consists of a and B glue pumps, pneumatic system, lifting mechanism, frame, etc. Here are the introductions as follows:
  1.胶泵:
  1. glue pump:
  (1)A、B组份各设一个胶泵,在各自的气马达驱动下,分别作往复运动,将胶吸入并压出。A、B胶泵分别与压胶盘固定在一同,再与机架衔接组成各自的系统。
  (1) a rubber pump shall be set for component A and component B respectively, and the rubber shall be sucked in and pressed out by reciprocating motion driven by respective air motor. A and B glue pumps are respectively fixed together with the glue pressing plate, and then connected with the frame to form their own systems.
  (2)A、B组份的配比是经过比例杠杆停止调理:向里调理,B出胶量减少,向外调理,B出胶量增加。经过调理比例杠杆来控制B胶的出胶量,从而控制A、B胶的配比。
  (2) the proportion of components a and B is adjusted by the proportion lever: adjust inward, reduce the amount of B glue, adjust outward, and increase the amount of B glue. Through adjusting the proportion lever to control the glue output of B glue, so as to control the proportion of a and B glue.
  (3)出胶量:由气源处置器控制,逆时针调理,出胶量增加,顺时针调理出胶量减小。(这里指总出胶量)
  (3) glue output: controlled by the air source processor, it is adjusted anticlockwise, the glue output increases, and the glue output decreases when it is adjusted clockwise. (this refers to the total glue output)
  本胶泵经过比例杠杆调理A、B胶量配比,具有操作灵敏,性能稳定,调理范围大等特性。
  This rubber pump has the characteristics of sensitive operation, stable performance, large conditioning range and so on.
  2 . 升降机构:
  2. Lifting mechanism:
  A、B组份胶泵分别设一套气动升降机构,该升降机构分别由两个气缸并联组成,并经过横梁固定衔接各自的泵体。其目的之一是将两缸的作用力经过压盘作用在胶面上,压力大小由调压阀调理,普通调整在0.3MPa左右;其二,当需求改换胶桶时,气缸可将压盘提起。分开胶桶,以便改换新的胶桶。
  A and B component rubber pumps are respectively provided with a set of pneumatic lifting mechanism, which is composed of two cylinders in parallel, and is fixedly connected with the respective pump body through the cross beam. One of its purposes is to apply the force of two cylinders on the rubber surface through the pressure plate, and the pressure is regulated by the pressure regulating valve, which is generally adjusted at about 0.3MPa; the other is that when the rubber barrel needs to be replaced, the cylinder can lift the pressure plate. Separate the plastic barrel in order to replace it with a new one.
  双组份打胶机的操作
  Operation of two-component gluing machine
  1、接通气源:
  1. Connect the air source:
  源接通,调理减压阀至0.4~0.6Mpa,检查系统有无漏气现象。然后试运转以下动作:(1)A泵提升;(2)A泵充气;(3)B泵提升;(4)B泵充气。留意:提升气缸提升时,假如两气缸不同步,请降落至原点后重新操作。
  Connect the source, adjust the pressure reducing valve to 0.4 ~ 0.6MPa, and check whether there is air leakage in the system. Then test run the following actions: (1) pump a is lifted; (2) pump a is inflated; (3) pump B is lifted; (4) pump B is inflated. Note: when lifting the lifting cylinder, if the two cylinders are not synchronized, please lower to the original point and operate again.
  2、将A、B组份胶桶就位,并与A、B胶泵的轴线对中。
  2. Put the component A and B rubber barrels in place and align with the axis of the component A and B rubber pumps.
  以A组份为例:
  Take component A as an example:
  1)操作手动转阀,将A泵提升至最高,提升过程中察看各管路有无拉伸过紧处。
  1) operate the manual rotary valve to lift the pump a to the highest level. During the lifting process, check whether the pipelines are stretched too tight.
  2)将胶桶放置在A泵压胶盘下,开启胶桶,将其中塑料袋外翻至桶外,胶面塑料片取出。
  2) place the rubber barrel under the pressure plate of pump a, open the rubber barrel, turn the plastic bag out of the barrel, and take out the plastic sheet on the rubber surface.
  3)使A泵压盘迟缓降落,压盘入桶时应使其与桶口对准,将压胶盘排气口翻开,直到压盘接触胶面。待压盘内气体全部排放完并有少量胶从排气口溢出时,即可关闭排气阀。(提升开关坚持下压状态)
  3) slow down the pressure plate of pump a, align the pressure plate with the barrel opening when entering the barrel, and open the air outlet of the pressure plate until the pressure plate contacts the rubber surface. When the gas in the pressure plate is completely discharged and a small amount of glue overflows from the exhaust port, the exhaust valve can be closed. (lift switch stuck to down state)
  4)开机试打胶:将主泵气源开关翻开,按下胶枪开关,直至A泵里空气排净枪口处出胶连续时中止。
  4) start up and try to apply glue: turn on the air source switch of the main pump and press the glue gun switch until the air in pump a is discharged and the glue is continuously discharged from the gun mouth.
  用同样的办法操作B泵。
  Operate pump B in the same way.
  3、打胶操作:
  3. Gluing operation:
  1)松开比例杠杆上的比例泵锁紧螺钉,将比例泵内外调整至所需比例。只要当A胶和B胶的配比到达正常值时,才可停止下面的操作。
  1) loosen the locking screw of the proportion pump on the proportion lever, and adjust the inside and outside of the proportion pump to the required proportion. The following operations can be stopped as long as the ratio of glue a and glue B reaches the normal value.
  2)置选择旋钮于A、B泵开,将胶枪出口对准两片玻璃的中缝,翻开胶枪开关,以恰当速度平稳地挪动胶枪使玻璃槽内的双组份胶填满充实为佳。打胶完毕时关闭胶枪。
  2) set the selection knob on pump a and pump B, align the glue gun outlet with the middle seam of two pieces of glass, turn over the glue gun switch, and move the glue gun smoothly at a proper speed to fill the two-component glue in the glass groove. Close the glue gun when the glue is applied.
  4、改换胶桶:
  4. Change the rubber barrel:
  1)当胶桶内的胶用完时,应立刻关闭A、B开关,中止打胶。
  1) when the rubber in the rubber barrel is used up, the A and B switches shall be closed immediately to stop dispensing.
  2)翻开A(或B)胶泵充气开关,选择A(或B)胶泵提升机构为上升位置,点动旋钮使压盘渐渐提起,此时应留意:胶桶尽量不要分开底盘,直至压盘完整脱离胶桶时关闭A(或B)胶泵的充气开关。
  2) turn on the air charging switch of a (or b) rubber pump, select the lifting mechanism of a (or b) rubber pump as the rising position, and jog the knob to gradually lift the pressure plate. At this time, it should be noted that the rubber bucket should not be separated from the chassis as far as possible, until the pressure plate is completely separated from the rubber bucket, turn off the air charging switch of a (or b) rubber pump.
  详细操作:将B泵关闭,翻开B胶回流开关然后翻开胶枪,至胶条为白色即可。
  Detailed operation: turn off the B pump, turn on the B glue return switch and then turn on the glue gun until the glue strip is white.
  双组份打胶机的留意事项
  Precautions for two component dispenser
  1.由于双组份密封胶的固化需求一定时间,因而,已涂了双组份密封胶的玻璃应程度悄悄搬动。
  1. Due to the curing requirement of two-component sealant for a certain time, the glass coated with two-component sealant should be moved quietly.
  2.A组、B组份胶应坚持清洁,严防异物进入胶中。
  2. The glue of group A and B shall be kept clean to prevent foreign matters from entering the glue.
  3.在连续工作过程中,胶枪每次中止工作时间普通不得超越20分钟,否则,应用A组份胶冲出全部混合胶,直至单一的A组份胶从枪口排出为止。
  3. In the process of continuous operation, the working time of the glue gun shall not exceed 20 minutes each time. Otherwise, all the mixed glue shall be flushed out with A-component glue until a single A-component glue is discharged from the gun mouth.
  4.高压胶管不得强行挤压、弯曲,避免影响系统正常工作。
  4. The high-pressure rubber hose shall not be forced to squeeze or bend to avoid affecting the normal operation of the system.
  5.混胶器应经常坚持畅通,以保证良好的出胶效果。如遇梗塞状况,可用丙酮浸泡后清洗。倡议每5组清洗一次。
  5. The rubber mixer shall be kept unblocked frequently to ensure good rubber discharging effect. In case of infarction, it can be cleaned after immersion in acetone. It is suggested to clean every 5 groups.
  6.当胶枪长时间不用时(超越一周),应拆下枪体运用溶剂将胶枪和混胶器内的残留胶体清洗洁净。
  6. When the glue gun is not used for a long time (more than one week), the gun body shall be removed and the residual glue in the glue gun and mixer shall be cleaned with solvent.
  7.不同双组份胶消费厂家所消费的胶内含杂质数量不同,依据实践状况明晰B组分的过滤网及单向止回阀,倡议每两组清洗一次。
  7. The quantity of impurities in the two-component glue consumed by different two-component glue manufacturers is different. According to the practice, the filter screen and one-way check valve of component B are clarified, and it is suggested to clean every two groups.
  8.任何因胶体固化所形成的胶枪、管路或整机的毛病,一概不在保修范围之内。
  8. Any defects of glue gun, pipeline or whole machine caused by gel solidification are not covered by warranty.
  9.定期给各泵的加油口加油,应保证油雾器内不时油。
  9. Add oil to the oil filler of each pump regularly, and ensure that the oil in the mist eliminator is filled from time to time.
  2.单组份打胶机简介
  2. Brief introduction of one component gluing machine
  胶枪是一种打胶(或挤胶)的工具,需求施胶的中央就有可能会用到,普遍用于建筑装饰,电子电器,汽车及汽车部件,船舶及集装箱等行业。气动胶枪是依托紧缩空气为动力,去推进胶的底部,较手动胶枪而言可减轻操作者的劳动强度,进步工作效率及打胶的质量。不需求接电源,普通工厂消费流水线上装备有紧缩空气气源(经过气管来自工厂的空压站或空压机)。
  Glue gun is a kind of glue (or extrusion) tool, which may be used in the center where glue is needed. It is widely used in building decoration, electronic appliances, automobile and auto parts, ship and container industries. Pneumatic glue gun is driven by compressed air to push the bottom of glue. Compared with manual glue gun, it can reduce the labor intensity of the operator, improve the working efficiency and the quality of gluing. There is no need to connect the power supply. The general factory's consumer assembly line is equipped with compressed air source (from the factory's air compressor station or air compressor through the gas pipe).
  胶枪不出胶
  Glue gun doesn't glue
  1)气源工作压力能否过低,应恰当调整压力阀,进步工作压力。
  1) if the working pressure of the air source is too low, adjust the pressure valve properly to improve the working pressure.
  2)胶枪未清洗洁净,胶固化梗塞通道,此时,必需清算疏浚通道。
  2) the glue gun is not cleaned and the glue solidifies the infarct channel. At this time, the dredging channel must be cleared.
  3)胶的粘度不适宜,若粘渡过大,阻力增加,出胶不连续或打不出胶来,因而,要选择契合请求的胶。
  3) the viscosity of the glue is not suitable. If the glue is too big, the resistance will increase, and the glue will not come out continuously or not. Therefore, the glue that meets the request should be selected.
  胶枪漏气
  Leakage of rubber gun
  气动胶枪
  Pneumatic rubber gun
  1)进气口漏气:气泵和胶枪接气口衔接密封度不够,可选择换接头或将气管连到胶枪接气口,用铁丝固定。
  1) air leakage at the air inlet: the connection between the air pump and the air port of the glue gun is not sealed enough. You can choose to change the joint or connect the air pipe to the air port of the glue gun and fix it with wire.
  2)枪体漏气:可将螺丝卸下,重新装上,再将螺丝拧紧。或用玻璃胶密封一下,严重漏气,请联络供给商改换枪体。
  2) air leakage of gun body: the screw can be removed, reinstalled and then tightened. Or use glass glue to seal it. It leaks seriously. Please contact the supplier to change the gun body.
  3)枪管前端漏气:胶过长,招致前盖不能拧紧。或自身前盖为拧到位。
  3) air leakage at the front end of the barrel: the rubber is too long, which leads to the failure of tightening the front cover. Or screw the front cover into place.
  4)枪后端漏气:密封圈损坏,或后置消音器损坏,请来联络供给商改换。
  4) air leakage at the rear end of gun: the sealing ring is damaged, or the rear muffler is damaged. Please contact the supplier for replacement.
  电动胶枪
  Electric glue gun
  1)枪体漏气:可将螺丝卸下,重新装上,再将螺丝拧紧。或用玻璃胶密封一下,严重漏气,请联络供给商改换枪体。
  1) air leakage of gun body: the screw can be removed, reinstalled and then tightened. Or use glass glue to seal it. It leaks seriously. Please contact the supplier to change the gun body.
  2)枪管前端漏气:胶过长,招致前盖不能拧紧。或自身前盖为拧到位。
  2) air leakage at the front end of the barrel: the rubber is too long, so the front cover cannot be tightened. Or screw the front cover into place.
  3)枪后端漏气:密封圈损坏,或后置消音器损坏,请来联络供给商改换。
  3) air leakage at the rear end of gun: the sealing ring is damaged, or the rear muffler is damaged. Please contact the supplier for replacement.
  运用注意事项
  Application precautions
  1. 与胶枪衔接的紧缩空气压力不能超越145 p.s.i(10bar)
  1. The compressed air pressure connected with the glue gun shall not exceed 145 p.s.i (10 bar).
  2. 拆卸胶枪前一定不要接上紧缩空气。
  2. Do not connect the compressed air before disassembling the glue gun.
  3. 为确保胶枪牢靠地工作,运用后一定要依照密封剂消费商引荐的溶剂肃清残胶(不允许将胶枪浸泡在溶剂中)。
  3. In order to ensure the reliable operation of the glue gun, the residual glue must be removed according to the solvent recommended by the sealant consumer (it is not allowed to immerse the glue gun in the solvent).
  4. 假如空气从扳机阀处迟缓逸出,排气阀会明显失效,假如呈现此种情形,应该改换消音排气阀里面的隔阂片。
  4. If the air escapes slowly from the trigger valve, the exhaust valve will fail obviously. If this happens, the barrier in the silencing exhaust valve should be replaced.
  5. 运用时,前盖一定要旋紧。
  5. When using, the front cover must be tightened.
  6. 运用一切气开工具时倡议佩带护目镜。
  6. Wear goggles when using all pneumatic tools.
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